领域与介简:/Purpose and introduction
西林瓶固态洗烘分装加塞协作线由 QCL 类型柜式多普勒彩超检查波洗瓶机、 ASMR隧道工程式暧风重复灭菌方法处理干燥箱、NFGF类型型西林瓶固态分装加塞汽轮发电机成,也可单机版运行。适用人群于2-25ml要求的西林瓶水针的制作。能做好喷淋泵加压、多普勒彩超检查波粗洗、瓶侧壁水冲泡、瓶内部陆续分次重复水冲泡、以此吹气、以此生鲜水冲泡、陆续分次吹气、瓶侧壁吹气、提前预热、烘干机灭菌方法处理去热原、降温、前冲气、分装、后冲气、加塞等二十几个道生产工艺。NLGF2-25 schering bottles liquid washing drying filling barging linkage line consists of QCL series vertical ultrasonic bottle washer, ASMR tunnel hot air circulation oven, NFGF electro schering bottles liquid filling barging into a crew, and also can be used stand-alone. Used in the 2-25 ml specification schering bottles of water production. Can finish the spray water injection, ultrasonic thick bottle washing, the outer wall of water flushing, bottle wall continuous secondary circulating water flushing, a blowing, a fresh water rinse, two consecutive bottle blowing, blowing the outer wall, preheating and drying sterilization before going to pyrogen, cooling, inflatable, filling, after filling, stoppering, etc more than 20 procedures.性能:/characteristic
◆洗瓶机运用机制手夹瓶,选用多样要求的西林瓶;Bottle washer adopts manipulator clamp bottle, is suitable for a variety of specifications of schering bottles;◆洗瓶应用气水喷针反复跟踪软件读取措施,洗掉功能好,勤俭节约发热能源。并设置有针架防颤抖装Reciprocating mixer washing bottle with water spray needle track insert way, cleaning effect is good, save energy. Shake with needle frame◆洗瓶一整个水蒸汽导压管、喷针齐全单独分着,尽量不要了交叉的情况环境破坏,达到GMP规范化需要;Mixer washing bottle the water pipe, injection needles completely separate, to avoid the cross contamination, in line with the GMP requirements;◆洗瓶机出瓶挤出机螺杆式前装个降低块,有呵护挤出机螺杆式,减低碎瓶效应;Pieces out of the bottle inside the screw before adding buffer block, protect the screw, reduce broken bottle;◆洗瓶机出瓶所采用整体性国外同歩带,联接拨瓶块推送安瓿,程序运行安全可靠性;Pieces out of the bottle inside the whole import synchronous belt, the connection piece of conveying ampoule bottle, operation is stable and reliable;◆烘干箱主要采用自动空调无限循环受热,温湿度竖直,低碳;Oven adopts hot air circulation heating, temperature uniformity, energy saving;◆烘干箱下设防莫名关机护理系统,运营卫生;Mixer oven has suddenly loses power protection function, safe operation;◆恒温干燥箱可配间歇油冷仪器,不衰减房子新风量,下降房子的压差大不稳定性的风险隐患,降低温度的感觉好;Mixer oven can match circulating water cooling device, not loss room air volume, reduce the risk of differential pressure imbalance in room, cooling effect is good.◆干燥箱可配压力差自动化稳定平衡量调接设计,限制房内和干燥箱的压力差不稳定平衡量可能会导致的中高温段偏移量,装罐间洗烘间湿度升高等教育一一系列的的疑问;Mixer oven can match the differential automatic balance adjustment system, reduce the room and high temperature oven pressure difference caused by the imbalance of period of migration, filling between wash between baking temperature and so on a series of problems;◆烤箱应设DOP论文检测工具接口方式(收录风速等级,风速等级,埃尘a粒子论文检测工具口);Mixer oven with DOP test interface (including wind pressure, wind speed, dust particle detection);◆干燥箱降温段可带消毒系统(FDA特选);Mixer oven cooling segment with the function of sterilization (FDA selected);◆烘干箱网带可带超声心动图爆发CIP线上擦拭系统软件;Type mixer oven mesh belt with ultrasound scanning CIP online cleaning system;◆烤箱内腔可来全位置、多立场各类高压水消毒;In pieces inside the oven cavity can be all-round, multi-angle high-pressure water flushing;◆灌装生产线机采取技术水平同样带的运瓶模式切换,含有髙强度,有时分瓶准确的,更改标准件便捷;In pieces filling machine adopts horizontal synchronous belt bottle mode, high speed, and bottles of accurate, replacement of a convenient;◆空瓶底所在位置的搬运正等轴测图和本职工作厨房操作台一斜定的的距离,有好处于百级层风流的能够 ,避免 出现乱流水污染药液;In pieces at the bottom of the bottle in the transport plane and work table there is a certain distance, is advantageous to the best level layer by wind, turbulence prevents pollution solution;◆装罐机加塞的部分,适用技术情况送塞,或是技术情况园盘吸塞,应具观擦简单,送料简单,送塞高的性能特点;Pieces filling machine gasser part, USES the level to plug, and horizontal disc vacuum plug, are convenient to observe, loading convenient, to plug the characteristics of high speed;◆灌装线机可配陶瓷制品泵、不绣钢泵、运动泵;In pieces filling machine can match ceramic pump, stainless steel pump, peristaltic pump;◆罐装机系统无瓶止灌,无瓶没有塞实用功能;In pieces filling machine no bottle filling, no bottle no gasser function;◆罐电脑装机可选装配伺服电机罐装风格(台达、三菱数控系统、斯耐德)。In pieces filling machine optional servo filling forms, mitsubishi, schneider (Taiwan).◆整线按照PLC总保持、变频器这一物件器、触碰屏保持新技术,行驶失衡不靠谱;触碰屏可体现各单机联机的行驶动态图片,各保持点的水量、气压表、压力、气温等体现,各电开关心态和错误体现,错误自主确诊和错误解析及排除故障办法,使一个的工作进程可达到自主化保持,联线具备着三机自动化控制失衡器,可以保障的工作动态平衡不靠谱。The whole line adopts PLC control, inverter, touch screen control technology, the operation is stable and reliable; The operation of the touch screen can display the single machine dynamics, the control points of hydraulic pressure, air pressure, air pressure, temperature, etc, according to the switch state and fault display, fault self-diagnosis and fault analysis and elimination method, make the whole production process automation control, on-line has the compressors control balancing device, ensure production is balanced.选择合作方的须得,还可供选型:According to the needs of customers, but also available for selection:◆PLC、斯耐德、西门子、台达等品牌形象把控软件;Pieces of Siemens, schneider, mitsubishi, Taiwan brands such as control system;◆水、气压为、水溫及超音波波強度、埃尘离子、风压一直在线加测、报案、记录卡、网页打印操作系统;Pieces of water, gas pressure, water temperature and the intensity of ultrasonic, dust particles, wind speed on-line detection, alarm, record and print system;◆ORABS、CRABS、灭菌隔绝器模式。◆ORABS、CRABS、灭菌隔绝器模式。Mixer ORABS, CRABS, aseptic isolator system. Mixer ORABS, CRABS, aseptic isolator system.枝术性能指标/technical parameters:
产品的型號 product model | QCL60+ASMR620/35 | QCL60+ASMR620/43 | QCL60+ASMR620/43 | QCL80+ASMR620/48 | QCL120+ASMR800/55 | QCL120+ASMR1250/60 | QCL80*2+ASMR1250/60 | ||||||
实用年纪 Cutting dimension(ml) | 2-25(展览西林瓶) | 2-25(国际金西林瓶) | 2-25(国际联盟西林瓶) | 2-25(国外西林瓶) | 2-25(國际西林瓶) | 2-25(國际西林瓶) | 2-25(时代国际西林瓶) | ||||||
分装头数 Fillingheads | 4 | 6 | 8 | 10 | 12 | 20 | 24 | ||||||
生產力production capacity(pcs/h) | 120(7ml) | 180(7ml) | 200(7ml) | 300(7ml) | 400(7ml) | 500(7ml) | 650(7ml) | ||||||
洗瓶及格率率Washing bottle percent of pass(%) | ≥ 99 | ≥ 99 | ≥ 99 | ≥ 99 | ≥ 99 | ≥ 99 | ≥ 99 | ||||||
洗瓶受损率Washing bottle breakage(%) | ≤ 0.1 | ≤ 0.1 | ≤ 0.1 | ≤ 0.1 | ≤ 0.1 | ≤ 0.1 | ≤ 0.1 | ||||||
灭菌方法温暖sterilizing temperature(°C) | 300-350 | 300-350 | 300-350 | 300-350 | 300-350 | 300-350 | 300-350 | ||||||
通风口量exhaust air rate (m3/h) | 3000 | 3000 | 4100 | 4100 | 7500 | 8,000-10,000 | 8,000-10,000 | ||||||
灌装线可靠性强,精密度Filling accuracy(%) | ≤ ±2.5 (机器式控制容量泵、陶瓷厂家泵、不锈钢材质🐲的泵) ≤ ± 0.5-1.0 (交流伺服电机驱动安装ꦑ溶量泵) | ||||||||||||
加塞优秀率率Gasser percent of pass(%) | ≥ 99 | ≥ 99 | ≥ 99 | ≥ 99 | ≥ 99 | ≥ 99 | ≥ 99 | ||||||
室内空气层流洁净车间度Laminar air cleanliness(Class) | 100 | 100 | 100 | 100 | 100 | 100 | 100 | ||||||
重力作用抽速Vacuum pumping speed(m3/h) | 10 | 30 | 50 | 60 | 60 | 100 | 120 | ||||||
电感量capacitance | 66.6 | 75.6 | 75.6 | 106.6 | 106.6 | 212.6 | 232.6 | ||||||
电源线power supply | 385V 50Hz | 385V 50Hz | 385V 50Hz | 385V 50Hz | 385V 50Hz | 385V 50Hz | 385V 50Hz | ||||||
总容量total weight (kg) | 6300 | 6300 | 7900 | 7900 | 9400 | 10900 | 14600 | ||||||
内部结构大小boundary dimension(LxWxH) (mm) | 8,550 × 2,540 × 2,330 | 8,550 × 2,540 × 2,330 | 9,620 × 2,540 × 2,330 | 9,620 × 2,540 × 2,330 | 10,280 × 3,230 × 2,360 | 12,730 × 2,600 × 2,620 | 11,790 × 5,700 × 2,620 |